---
title: Remanufacture Your Substation Transformer | Jordan Transformer
description: Jordan Transformer remanufactures your substation transformer by reusing your tank and core to save you time and money.
---

Your power transformers. Your way. 

[Insights from Neil Kranich (CTO)](https://jordantransformer.com/white-paper-on-remanufacturing-substation-transformers?hsLang=en)

[![Untitled design (8)](https://jordantransformer.com/hs-fs/hubfs/Untitled%20design%20(8).png?width=295&height=96&name=Untitled%20design%20(8).png "Untitled design (8)")](https://jordantransformer.com/?hsLang=en)

- About Us 
    - [Our Legacy](https://jordantransformer.com/board-of-directors)
    - [Our History](https://jordantransformer.com/about)
- Solutions 
    - [Power Transformers](https://jordantransformer.com/remanufacture_your_substation_transformer)
    - [Mobile Substations](https://jordantransformer.com/mobile_substations)
    - [Why Remanufacture?](https://jordantransformer.com/white-paper-on-remanufacturing-substation-transformers)
    - [Case Studies](https://jordantransformer.com/substation-transformer-and-mobile-substation-remanufacturing-case-studies)
- Processes 
    - [How Fast Can We Move?](https://jordantransformer.com/how-fast-can-we-move)
    - [Reengineering Steps](https://jordantransformer.com/transformer_reengineering_solution)
    - [Testing](https://jordantransformer.com/transformer_testing)
    - [Reliability](https://jordantransformer.com/reliability)
    - [Supplier & Component Reuse](https://jordantransformer.com/our_suppliers)
- Resources 
    - [FAQ's](https://jordantransformer.com/ask-jt)
    - [Industry Pulse](https://jordantransformer.com/blog)
    - [Overcoming Transformer Shortages](https://jordantransformer.com/overcome-the-transformer-shortages-with-remanufacturing)
    - [Partner Solutions](https://jordantransformer.com/partner-solutions-0)
    - Downloads 
          - [Mobile Substation Manual](https://jordantransformer.com/user-manual-for-a-mobile-substation-transformer)
          - [Substation Transformer Manual](https://jordantransformer.com/user-manual-for-a-substation-transformer)
          - [Standard Spec](https://jordantransformer.com/standard-specification-remanufactured-transformer-dr)
- Connect 
    - [Contact Us](https://jordantransformer.com/contact_us)
    - [Request a Quote](https://jordantransformer.com/quote)
    - [Careers at JT](https://jordantransformer.com/careers)

[![Jordan-Transformer_logo_color-200](https://jordantransformer.com/hs-fs/hubfs/branding/Jordan-Transformer_logo_color-200.png?width=200&height=65&name=Jordan-Transformer_logo_color-200.png "Jordan-Transformer_logo_color-200")](https://jordantransformer.com/?hsLang=en)

<https://jordantransformer.com/remanufacture_your_substation_transformer#growfast-header__mobile-nav__mmenu>

[![jordan-transformer-50th-anniversary](https://jordantransformer.com/hs-fs/hubfs/branding/jordan-transformer-anniversary.263c.png?width=263&height=65&name=jordan-transformer-anniversary.263c.png "jordan-transformer-50th-anniversary")](https://jordantransformer.com/?hsLang=en)

- About Us 
    - [Our Legacy](https://jordantransformer.com/board-of-directors)
    - [Our History](https://jordantransformer.com/about)
- Solutions 
    - [Power Transformers](https://jordantransformer.com/remanufacture_your_substation_transformer)
    - [Mobile Substations](https://jordantransformer.com/mobile_substations)
    - [Why Remanufacture?](https://jordantransformer.com/white-paper-on-remanufacturing-substation-transformers)
    - [Case Studies](https://jordantransformer.com/substation-transformer-and-mobile-substation-remanufacturing-case-studies)
- Processes 
    - [How Fast Can We Move?](https://jordantransformer.com/how-fast-can-we-move)
    - [Reengineering Steps](https://jordantransformer.com/transformer_reengineering_solution)
    - [Testing](https://jordantransformer.com/transformer_testing)
    - [Reliability](https://jordantransformer.com/reliability)
    - [Supplier & Component Reuse](https://jordantransformer.com/our_suppliers)
- Resources 
    - [FAQ's](https://jordantransformer.com/ask-jt)
    - [Industry Pulse](https://jordantransformer.com/blog)
    - [Overcoming Transformer Shortages](https://jordantransformer.com/overcome-the-transformer-shortages-with-remanufacturing)
    - [Partner Solutions](https://jordantransformer.com/partner-solutions-0)
    - Downloads 
          - [Mobile Substation Manual](https://jordantransformer.com/user-manual-for-a-mobile-substation-transformer)
          - [Substation Transformer Manual](https://jordantransformer.com/user-manual-for-a-substation-transformer)
          - [Standard Spec](https://jordantransformer.com/standard-specification-remanufactured-transformer-dr)
- Connect 
    - [Contact Us](https://jordantransformer.com/contact_us)
    - [Request a Quote](https://jordantransformer.com/quote)
    - [Careers at JT](https://jordantransformer.com/careers)

[![Jordan-Transformer_logo_color-200](https://jordantransformer.com/hs-fs/hubfs/branding/Jordan-Transformer_logo_color-200.png?width=200&height=65&name=Jordan-Transformer_logo_color-200.png "Jordan-Transformer_logo_color-200")](https://jordantransformer.com/?hsLang=en)

<https://jordantransformer.com/remanufacture_your_substation_transformer#growfast-header__mobile-nav__mmenu>

- About Us 
    - [Our Legacy](https://jordantransformer.com/board-of-directors)
    - [Our History](https://jordantransformer.com/about)
- Solutions 
    - [Power Transformers](https://jordantransformer.com/remanufacture_your_substation_transformer)
    - [Mobile Substations](https://jordantransformer.com/mobile_substations)
    - [Why Remanufacture?](https://jordantransformer.com/white-paper-on-remanufacturing-substation-transformers)
    - [Case Studies](https://jordantransformer.com/substation-transformer-and-mobile-substation-remanufacturing-case-studies)
- Processes 
    - [How Fast Can We Move?](https://jordantransformer.com/how-fast-can-we-move)
    - [Reengineering Steps](https://jordantransformer.com/transformer_reengineering_solution)
    - [Testing](https://jordantransformer.com/transformer_testing)
    - [Reliability](https://jordantransformer.com/reliability)
    - [Supplier & Component Reuse](https://jordantransformer.com/our_suppliers)
- Resources 
    - [FAQ's](https://jordantransformer.com/ask-jt)
    - [Industry Pulse](https://jordantransformer.com/blog)
    - [Overcoming Transformer Shortages](https://jordantransformer.com/overcome-the-transformer-shortages-with-remanufacturing)
    - [Partner Solutions](https://jordantransformer.com/partner-solutions-0)
    - Downloads 
          - [Mobile Substation Manual](https://jordantransformer.com/user-manual-for-a-mobile-substation-transformer)
          - [Substation Transformer Manual](https://jordantransformer.com/user-manual-for-a-substation-transformer)
          - [Standard Spec](https://jordantransformer.com/standard-specification-remanufactured-transformer-dr)
- Connect 
    - [Contact Us](https://jordantransformer.com/contact_us)
    - [Request a Quote](https://jordantransformer.com/quote)
    - [Careers at JT](https://jordantransformer.com/careers)

[CONTACT US](https://jordantransformer.com/contact_us?hsLang=en)

# Reengineer Your Power Transformer

## Why Remanufacturing Wins

## Get your transformers in half the time OEMs can deliver

---

“They don’t make ‘em like they used to.” Your power transformer is valuable. Don’t throw that away: remanufacture, reuse, and save. In the 20th century, substation transformers were designed with reliability in mind—thick steel tanks, spacious tank interiors, and plenty of copper. This “greater design margin” approach kept power transformers running cooler, extending their life expectancy. Solid, older power transformers are the key to remanufacturing America’s power grid to be stronger than ever.

At Jordan Transformer, we specialize in rewinding and remanufacturing your power transformers with base ratings from 10MVA-80MVA and 69kV-230kV with complete Class II IEEE testing.

## Value for You

---

Shorter delivery time than an OEM

Reuse original high reliability design concepts

Reuse steel components—tank, core, and frame

Upgrades only when requested or needed

## Remanufacturing Power Transformer Process Flow

1

Discovery

Freight  
↓  
Un-Tank  
↓  
Inspection  
↓  
FSOW Report

2

Reengineer

Electrical   
↓  
Leads  
↓  
Controls

3

Re-build

Rewind  
↓  
Core re-Build  
↓  
Radiators  
↓  
Assemble  
↓  
Tank\*

4

Test

Preliminary  
↓  
Full IEEE Testing\*

 

*\* indicates typical customer witnessing opportunities during the process*

5

In-service

Final Paint  
↓  
Freight  
↓  
Installation

## Dedicated Remanufacturing Facility Capabilities

Rewinding means a custom rebuild for your unique transformer and substation requirements.   
This effort requires and is performed in our dedicated 70,000 sq foot remanufacturing facility situated on 15 acres in Jordan, MN, which contains:

- Winding room environmentally controlled  
    - 9 specialized winding machines with an 80-ton and 200-ton coil sizing apparatus
- Core and coil assembly room temperature controlled  
- Drying oven for completed coil assemblies 
- Drying oven for completed core and coil assemblies 
- Sandblasting booth, external dedicated building 
- 8 separate oil tanks (total 40,000-gallon oil farm)
- 8 storage buildings for components in waiting 
- 13 cranes and hoists

![dedicated winding room](https://jordantransformer.com/hubfs/images/on-page/dedicated%20winding%20room.jpg "dedicated winding room")

---

## The dedicated high-bay has a 50-ft ceiling to accommodate medium to large power transformers. The bay includes:

- An 80-ton overhead crane
- A 50-ton overhead crane 
- Two paint booths with high ceiling for transformers and components
- Hot oil processing system—customized for transformer application
- Welding cell 3,600 sq ft with 50-ft ceiling

![dedicated high bay](https://jordantransformer.com/hubfs/images/on-page/dedicated%20high%20bay.jpg "dedicated high bay")

---

## The dedicated test facility

- Impulse and partial discharge testing
- Impulse generator GTU 1000 kV - 50 kJ with SDA12-bit digital scope
- 300 kVA / 180 Hz generator with partial discharge monitoring
- 300 kV hi-pot transformer

![dedicated test facility](https://jordantransformer.com/hubfs/images/on-page/dedicated%20test%20facility.jpg "dedicated test facility")

---

## Experience Reengineering These OEM Transformers:

- ABB
- Allis-Chalmers
- Brown-Boveri
- Central
- CG Power
- CGE
- Delta Star
- Eastern
- ELCO
- Federal Pacific

- Federal Pioneer
- Ferranti-Packard
- General Electric
- Hevi-Duty
- Howard
- ITE
- Delta Star
- Kuhlman
- MagneTek
- McGraw-Edison

- Moloney
- Neeltran
- Niagara
- North American
- Pacific Crest
- Pauwels
- Pennsylvania
- Prolec
- RTE/ASEA
- Siemens

- Sonmez
- Standard
- Tamini
- Uptegraff
- Virginia
- Wagner
- Waukesha
- Westinghouse

## Available Upgrade Options

On most transformers:

New accessories  
Radiator replacements  
Updated or new controls and wiring  
75°C and 95°C insulation systems using Nomex® insulation

On select transformers:

LTC retrofit  
KVA potential increases  
Voltage changes  
Bushing relocations

## LET'S TALK ABOUT YOUR PROJECT

### CONTACT US

![Untitled (175 x 104 px)](https://jordantransformer.com/hs-fs/hubfs/Untitled%20(175%20x%20104%20px).png?width=175&height=104&name=Untitled%20(175%20x%20104%20px).png)

Copyright © 2025 Jordan Transformer, LLC

(952) 492-2720[tel:9524922720](tel:9524922720)   
[sales@jordantransformer.com](mailto:sales@jordantransformer.com)

1000 Syndicate St.  
Jordan, MN 55352  
[View map & directions ►](https://www.google.com/maps/place/Jordan+Transformer+LLC/@44.6809913,-93.6376613,16z/data=!3m1!4b1!4m6!3m5!1s0x87f60c58854b0e83:0xc9c223164e96db09!8m2!3d44.6809875!4d-93.6350864!16s%2Fg%2F1tflm_8c?entry=ttu)

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